Wednesday, January 26, 2011

Scott Passes ABS Journeyman Bladesmith Performance Test


Okay, so what is the ABS Journeyman Bladesmith Performance Test, and why am I talking about it on a blog about homestead farming?



Well . . . Scott (my husband and Bluefield Acres partner) is an aspiring bladesmith. He forges beautiful, high-performance knives out of carbon steel. He is a certified arborist by trade, but wants to bladesmith full-time. He desires this to satisfy his inner artisan, but also so he can work at home and tend to the farm. Scott currently works in an urban area about an hour from home, and the garden suffers in his absence. While I do well with animals, I do not speak plant. With Scott at home bladesmithing, our garden and orchard will flourish, but there's a hitch - the knives must sell, and for that we turn to the ABS.


The American Bladesmith Society (ABS) is a non-profit organization that promotes the art of bladesmithing and certifies journeyman and master bladesmiths. The certification process is very rigorous; candidates must apprentice for three years and pass two tests - a performance test (prove you understand steel well enough to create a performance blade) and a beauty contest (prove you can craft a functional work of art). Last weekend Scott demonstrated his knowledge of metallurgy by acing the performance test. In 2012 he will show his work to a panel of mastersmiths, and, if they give him the journeyman stamp, Scott's marketability as a bladesmith will rise substantially. Two years later, if he passes the master bladesmith exams, his marketability will rise once again.


So, the following is a post about Scott's journey to become a fulltime bladesmith and, as a result, a more committed gardener. If you enjoy traditional arts, we hope you will enjoy what you see here. More info is available at Guinea Hog Forge.



When it comes to making knives, bladesmith E. Scott McGhee suffers from a rather severe case of obsessive compulsive disorder. In preparation for his official ABS Journeyman Performance Test, Scott forged and destroyed four practice knives - one in July, one in October, and two last week. Scott recently forged three knives - two practice blades and the candidate. All three blades were forged at the same time, and then heat treated separately. Scott set aside the nicest one, then ground out the other two and put them through the paces. The following photos are from the test he did in July (I didn't photo the most recent tests), and you can view videos of these early tests by following this YouTube link.



The ABS Journeyman Smith Performance Test
1. Cut a 1-inch diameter free-hanging manilla rope 6-inches from the end in one pass
2. Chop two 2x4's in half
3. Without sharpening, demonstrate that the knife still shaves after after completing tests 1 and 2.
4. Bend the knife to 90 degrees without cracking it more than 1/3 of the way from the edge to the back



All of Scott's practice knives have passed with flying colors, and the most recent ones were brutalized. One suffered the 90 degree bend test four times before breaking, while the other blade went to 90 degrees twice, then broke after being pushed to 135 degrees. That, however, was simply not enough torture. Scott gathered up the remains of the knives, wacked them on steel angle iron for a while, then on each other, and finally snapped them in half to examine the grain structure. Proceed cautiously, the following pictures are somewhat disturbing.


Yes, he meant to do this and for good reason. The performance test proves that a bladesmith understands edge geometry and how to produce tough, flexible blades. Breaking the blades into pieces demonstrates why these knives are so spectacular. What is evidenced in the following picture is extremely fine grain structure produced by the bladesmith during the heat treating process. Making these knives is difficult; the real trick, however, is successfully passing the performance test in the presence of an ABS Master.


Feeling cautiously confident that the remaining knife would survive the official test, Scott finish ground the knife, crafted a micarta handle, let me snap some photos, and then drove down to South Carolina for a date with ABS Mastersmith Jason Knight.


Almost too pretty to destroy.


Upon arrival, Jason informed Scott that the test rules had recently changed. While the manilla rope test was essentially the same, candidates would now be required to chop through a railroad tie twice and bend the blade into a circle to pass . . . Jason has a wicked sense of humor.


The candidate passed with no issues - notice that the knife didn't even crack during the bend test. Scott is now one step closer to his ABS Journeyman Blademith goal. Unfortunately he has another year as an apprentice, so it will be June 2012 before a panel of mastersmiths at Blade in Atlanta will determine whether he receives the journeyman stamp.



DO NOT TRY THIS AT HOME!

Wednesday, January 5, 2011

Santa Brought Piggies!

Magnolia waited for the snow to melt before having her second litter. I can't blame her, it's been really cold lately. Six new Guinea Hogs were born on December 29 in 20-degree weather, and the poor dears had to burrow in the hay all day just to stay warm. Thankfully, the weather warmed up considerably over the next week, and the new arrivals have been exploring their pen and enjoying the sunshine as much as possible.


Magnolia is a girl makin' machine. She had 4 girls and 2 boys this time. We have Dancer, Prancer, Comet, Cupid, Donner . . .

. . . and Rudolph!
Actually, you can name yours anything you want!
There are 2 girls and 1 boy still available, and they can leave the farm as early as February 9th.

Monday, December 27, 2010

White Christmas in Bluefield


It doesn't snow much in eastern North Carolina, and when it does it's quite the event. Prior to last year, we hadn't seen snow in over 8 seasons. We got a good snow the day after Christmas though: 6 inches in one day. The pigs didn't think much of it, and the chickens refused to leave the coop (even after the sun came out). 

Scott, the dogs and I enjoyed the snow thoroughly. I do not, however, look forward to dealing with all the downed trees, especially the ones on the electric fence.

HAPPY NEW YEAR!

Friday, December 24, 2010

Christmas with the McGhee's

Scott's family loves to cook, especially with fire. His parents built a replica of a historic kitchen in 2000, and the hearth always gets a workout over the holidays. This year we roasted a goose in an antique reflector oven and browned a homemade sweet potato pie with an iron salamander forged by Scott.




Scott's mom and Bonnie (his oldest) made the sweet potato pie, and Scott forged the iron salamander as a gift for his mom Peggy. The head of the salamander is placed in the fire until glowing hot, then set over the pie for a few minutes to brown the meringue. Scott repeated the process 4 or 5 times to brown the pie to perfection.




As always, the fire was a family attraction and fun was had by all.



Merry Christmas everyone!

Wednesday, November 17, 2010

The Grass is Always Greener


Guinea hogs are firm believers that "the grass is always greener over there". If you put down two piles of food, they will constantly go back and forth between the two worried that they are missing out on something special. Maybe hogs believe this because if you leave them in a pasture too long they will root up all the grass and "the grass over there" really will be greener!


This weekend we finally fenced in a third pasture and transferred our 9 teenage hogs to this new paradise. They couldn't be happier - acorns, pecans, fresh grass - ahhhh pig heaven.



The plan is to eventually have multiple pastures that we can rotate the stock through. We have seeded their old pasture in winter rye. Hopefully it will come up quickly and they will find it tasty. We'll let you know how it goes.

Expensive, but tasty education

Scott and I decided to add bees to the farm this year. We added our first hive in April and a second in May, but now we only have one - because I made a huge error. Throughout the spring, we checked the hive every few weeks to get acquainted with our bees and learn our beekeeping tasks. Once summer arrived, however, we stopped going in the hive because it takes about 3 days for bees to adjust after a hive inspection, and we didn't want to stress them out too much. The heat this summer was stress enough for anyone, and daily exterior inspections indicated that the bees were doing well.


Fall is the time to resume hive inspections, but I failed to keep an eye on my calendar, and before we knew it November had arrived. That was simply too late. A week ago, the bees were busily buzzing about the hive. Now they are gone, and we have no definitive answers as to why.


Did the queen die? Was she superseded? Were the bees starving or did they sense that starvation was imminent given the amount of honey they had accumulated? These are questions we can't answer. What we do know is that the bees had stored away about 4 frames of honey (which wouldn't have been enough to feed them through winter) and quite a bit of pollen (that had begun to mildew) in the upper hive body, and that there were a fair amount of developing bees abandoned in the lower hive body. We saw no evidence of disease or infestation, just a fair amount of honey and a disturbing lack of presence. 


We cut out the combs, melted the wax, and then separated the wax from the honey by straining the liquid through a cheesecloth. It's a messy business, but was well worth it (thank you Peggy!). We got 3 quarts of delicious honey and about three quarters of a pound of wax. If you count the cost of the bees and beekeeping equipment, (and don't factor in the wax) each quart of honey is worth about $60. Now that's an expensive education! Luckily the equipment can still be used, and we aren't done with this beekeeping business yet.

The bees we got in May are still alive and with us. We are feeding them sugar water now to help increase their winter stores and hopefully they'll stick around for the long haul. We plan to buy more bees in the spring, and this time I promise to pay better attention to the calendar (well, with a little help from Scott). For now, I'll just enjoy my honey and hope for better times ahead.

Tuesday, October 12, 2010

Scarlet's Second Seven

Scarlet had her second litter yesterday - 5 boys and 2 girls. Seven is apparently her lucky number.

She once again looked like she was going to pop for 2 weeks before she went into labor, then had her babies without any fuss at all. I fed Scarlet and the 9 teenage guinea hogs that she shares space with at 7am yesterday morning and didn't notice her litter in the barn until around 1pm. My guess is that she had them in the night and I just missed the big event.


Scarlet and her shoats are now confined to a smaller area of the hog pen so that the babies can have access to mama anytime and to keep the teenagers from annoying the new family. We'll expand Scarlet's area a bit in about 2 weeks, but for now Scarlet seems content to lounge and is happy to see that we've increased her feed ration since she won't be able to forage freely.

Girls $250 per
Boys $150 per